Progressive Die for Plain Washer 5 Cavities Per Stroke DC51 Materials

• Warranty: 2
• Application: Household Appliances, Electronic, Hardware, Car, Commodity, Home Use
• Material: Hard Alloy and Steel Bonded Carbide
• Processing Method: Punching and Shearing Mould
• Technics: Cutting Die
• Process Combination: Progressive Die
• Model NO.: DC51
• Manufacturing Technology: Computer Technology
• Transport Package: Steel Pallet Wooden Pallet
• Trademark: KINGLAN
• Origin: China
• HS Code: 84624119
• Production Capacity: 200sets/Month

Product Description

POWER PRESS MACHINE

We are manufacturer provide whole line solution including power press, feeder and decoiler, mould, Iron-hand,etc.

High quality press machine, feeder machine, progressive die, mold, robot, ools -factory direct sale

We manufacturer which can provide the whole line solution including power press, feeder and decoiler, mould, Iron-hand,etc.

ALP SERIES

 

 

We desgin and manufacturing molds with function excellent connect with:

- Decoiler&straightner + NC servo feeder
-Transfer system
-Robot
-Tools/Molds/Progressive die
- Production line complete solution
-Filed service /On line service
 

 

Mold Design& Manufacturing

The power press stamping molds/tools are including:

1. progressive die,

2. Stage mold (single stage mold),

3. Transfer mold (with transfer system)

What is the difference between progessive die, stage mold and transfer mold?

Continuous die (also known as progressive die, step die) refers to the press in a stroke, in turn in several different positions, at the same time to complete a number of procedures of the die. Blanking parts are gradually formed in the continuous die, continuous forming is a process method of process concentration, can make the edge cutting, incision, groove cutting, punching, plastic deformation, blanking and other processes in a mold to complete. According to the actual needs of stamping parts, according to a certain order arranged a number of stamping processes (called in the progressive die station) for continuous stamping. It can not only complete the blanking process, but also complete the forming process, and even the assembly process, many complex stamping parts that need multi-process stamping can be completely formed on a die, which provides favorable conditions for high-speed automatic stamping. It can be seen that the continuous die is a kind of punching die with many working stations and high efficiency.

 

Engineering mould (single working procedure mold/ single stage mold), is a single working position, single working procedure mould.It is characterized by a simple mold structure, the need for artificial or robotic arm assistance;So the relative production efficiency is low, mainly used for batch is not large, precision requirements are not high workpiece production.Due to the low cost of the engineering mould and the low requirement on the tonnage of the punch press, the engineering mould scheme is often preferred when making the mould scheme. However, with the continuous cost rising, the engineering mould will be gradually replaced by the continuous mould or transfer mould.

 

Multi-station transfer mold, generally refers to the use of special multi-station punch, by a number of engineering mold with a certain process connection according to the process sequence installation, a kind of mold delivered by the manipulator. The most important characteristics of the multi-station transfer die (1) in the use of multi-station punch;(2) Each station is a complete engineering model to complete a specific process. Each engineering mold (single station-mold) has a certain connection, each station mold can be adjusted independently, and the adjustment is generally not restricted by the front and back mold;(3) transmission mode: mechanical hand delivery.

 

Regular Mold Manufacturing parameters

Product Name	Precision metal progressive stamping dieprecision metal progressive stamping die
Material	SKD11,D9, Tungsten steel, Cr12 Mov
Standard	DIN GB ISO JIS BA ANSI
Design file format	dwg, dxf, step, x_t, top, igs
Tooling manufacturing cycle	3 weeks to 10 weeks
Forming way	Punching, blanking, bending, burning, deep drawing, forming, etc
Stamping parts	Aluminum, phosphor bronze,stainless steel,steel,alloy,copper,plastic etc
Parts machining equipment	Hot galvanized,Polish,Anodize,Sand blasting,Powder coating,Vacuum Plating,Nickel, Zinc, Chorme,Tin, Silver plating, gold-plated,imitation gold-plated,etc

Punching Machine Paramaters:

Model			ALP-25		ALP-35		ALP-45		ALP-60		ALP-80
Type			V	H	V	H	V	H	V	H	V	H
Capacity		Ton	25		35		45		60		80
Pated Tonnage Point		mm	3.2	1.6	3.2	1.6	3.2	1.6	4	2	4	2
Speed Changing		s.p.m	60-140	130-200	40-120	110-180	40-100	100-150	30-90	80-120	35-80	80-120
Stable Speed		s.p.m	110		85		75		65		65
Stroke		mm	60	30	70	40	80	50	120	60	150	70
Die Height		mm	200	215	220	235	250	265	310	340	340	380
Slide Adjustment		mm	50		55		60		75		80
Slide Area		mm	300*220*50		360*250*50		400*300*60		500*360*70		560*420*70
Bolster Area		mm	680*300*70		800*400*70		850*440*80		900*500*80		1000*550*90
Shank Hole-		mm	38		38		38		50		50
Main Motor		kw.p	2.2*4		2.2*4		37.*4		5.5*4		5.5*4
Slide Adjust Device		HP	Electric Driving
Air Pressure		kg/cm2	6		6		6		6		6
Presses Precision			CNS(JIS)1Class		CNS(JIS)1Class		CNS(JIS)1Class		CNS(JIS)1Class		CNS(JIS)1Class
Presses Dimension		mm	1280*850*2200		1380*900*2400		1600*950*2500		1600*1000*2800		1800*1180*2800
Presses Weight		ton	2.1		3		3.8		5.6		6.5
Die Cushion Capacity		ton	-		2.3		2.5		3.6		3.6
Stroke		mm	-		50		50		70		70
Die Cushion Effective Area		mm2	-		300*230		300*230		350*300		450*310
Model			ALP-80		ALP-110		ALP-160		ALP-200		ALP-260
Type			V	H	V	H	V	H	V	H	V	H
Capacity		Ton	80		110		160		200		260
Pated Tonnage Point		mm	4	2	6	3	6	3	6	3	7	3.5
Speed Changing		s.p.m	35-80	80-120	30-60	60-90	20-50	40-70	20-50	50-70	20-40	40-50
Stable Speed		s.p.m	65		50		35		35		30
Stroke		mm	150	70	180	80	200	90	200	100	250	150
Die Height		mm	340	380	360	410	460	510	460	510	500	550
Slide Adjustment		mm	80		80		100		110		120
Slide Area		mm	560*420*70		650*470*80		700*550*90		850*630*90		950*700*100
Bolster Area		mm	1000*550*90		1150*600*110		1250*800*140		1400*820*160		1500*840*180
Shank Hole		mm	50		50		65		65		65
Main Motor		kw.p	5.5*4		7.5*4		11*4		15*4		18.5*4
Slide Adjust Device		HP	Electric Driving
Air Pressure		kg/cm2	6		6		6		6		6
Presses Precision			CNS(JIS)1Class		CNS(JIS)1Class		CNS(JIS)1Class		CNS(JIS)1Class		CNS(JIS)1Class
Presses Dimension		mm	1800*1180*2800		1900*1300*3200		2300*1400*3800		2615*1690*4075		2780*1850*4470
Presses Weight		ton	6.5		9.6		16		23		32
Die Cushion Capacity		ton	3.6		6.3		10		14		14
Stroke		mm	70		80		80		100		100
Die Cushion Effective Area		mm2	450*310		500*350		650*420		710*480		810*480

Machine image:








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KINGLAN mold/tool/progressive die Design&Manufacture


Produced parts:

 

 

Our Service Scope
Power press, Progressive die/tool/mold/mould, feeder machine, transfer system, laster cutting machine

 

FAQ
Q: Are you a factory or trading company?
A: We are a factory which has been producing stamping machines for more than 35 years.

Q: What are your main products?
A: We specialize in manufacturing press machine, decoiler straightener and feeder, metal stamping die, transfer arms etc. ie, we mainly help customers contract to build the whole stamping line projects.

Q: What's the delivery time? 
A: The standard machine is 25 to 30 days after payment. If asked to supply whole production line by our customer, we will confirm the delivery time based on the specific project itself. 

Q: What's your payment term?
A: we advise 30% T/T deposit, balance paid before shipment.

Q: Do you receive OEM?
A: Yes, we warmly welcome customers to do OEM in our factory.