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Mold Design& Manufacturing
The power press stamping molds/tools are including:
1. progressive die,
2. Stage mold (single stage mold),
3. Transfer mold (with transfer system)
What is the difference between progessive die, stage mold and transfer mold?
Continuous die (also known as progressive die, step die) refers to the press in a stroke, in turn in several different positions, at the same time to complete a number of procedures of the die. Blanking parts are gradually formed in the continuous die, continuous forming is a process method of process concentration, can make the edge cutting, incision, groove cutting, punching, plastic deformation, blanking and other processes in a mold to complete. According to the actual needs of stamping parts, according to a certain order arranged a number of stamping processes (called in the progressive die station) for continuous stamping. It can not only complete the blanking process, but also complete the forming process, and even the assembly process, many complex stamping parts that need multi-process stamping can be completely formed on a die, which provides favorable conditions for high-speed automatic stamping. It can be seen that the continuous die is a kind of punching die with many working stations and high efficiency.
Engineering mould (single working procedure mold/ single stage mold), is a single working position, single working procedure mould.It is characterized by a simple mold structure, the need for artificial or robotic arm assistance;So the relative production efficiency is low, mainly used for batch is not large, precision requirements are not high workpiece production.Due to the low cost of the engineering mould and the low requirement on the tonnage of the punch press, the engineering mould scheme is often preferred when making the mould scheme. However, with the continuous cost rising, the engineering mould will be gradually replaced by the continuous mould or transfer mould.
Multi-station transfer mold, generally refers to the use of special multi-station punch, by a number of engineering mold with a certain process connection according to the process sequence installation, a kind of mold delivered by the manipulator. The most important characteristics of the multi-station transfer die (1) in the use of multi-station punch;(2) Each station is a complete engineering model to complete a specific process. Each engineering mold (single station-mold) has a certain connection, each station mold can be adjusted independently, and the adjustment is generally not restricted by the front and back mold;(3) transmission mode: mechanical hand delivery.
Regular Mold Manufacturing parameters
Product Name | Precision metal progressive stamping dieprecision metal progressive stamping die |
Material | SKD11,D9, Tungsten steel, Cr12 Mov |
Standard | DIN GB ISO JIS BA ANSI |
Design file format | dwg, dxf, step, x_t, top, igs |
Tooling manufacturing cycle | 3 weeks to 10 weeks |
Forming way | Punching, blanking, bending, burning, deep drawing, forming, etc |
Stamping parts | Aluminum, phosphor bronze,stainless steel,steel,alloy,copper,plastic etc |
Parts machining equipment | Hot galvanized,Polish,Anodize,Sand blasting,Powder coating,Vacuum Plating,Nickel, Zinc, Chorme,Tin, Silver plating, gold-plated,imitation gold-plated,etc |
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KINGLAN mold/tool/progressive die Design&Manufacture workshop
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About US:
Our company is located in Wuyi, Jinhua City. Our plant area is 100,000 square meters, our plant height is more than 35 meters, and our workshop traveler is 120T, which is suitable to produce 2400T large-size Power presses. We have our owned brand - KINGLAN. Now we are among the top 3 to produce power presses in Chinese market.Our company has got ISO certificate and put ISO international quality standard system into practice, so that our products reach the international standard. Our company manufactures KINGLAN brand series 25T-2400T high-technology & high-quality press machines that can be substituted the imported products. Great manufacturing ability and matured technology are the main advantages of KINGLAN. High reliability and durability are the ever-lasting endeavor of KINGLAN. Now we are looking for dealers and distributors to promote our products in worldwide markets. If you are interested, please visit us for more information.