Double Crank Press Machine Alc 315t for Metal Panel Cover Production Line

Product Description

 

ZHEJIANG JINAOLAN MACHINE TOOL CO.,LTD
ALC Series Double crank mechanical press machine

ALC110T, ALC160T, ALC200T, ALC260T, ALC315T
High quality power press machine --factory direct sale

We desgin and manufacturing power press machine, with function excellent connect with:

- Decoiler&straightner + NC servo feeder
-Transfer system
-Robot
-Tools/Molds/Progressive die
- Production line complete solution
-Filed service /On line service

Product Description

 

Product Application
 

Power press machine, C-frame Powe Press With Pneumatic Clutch & Brake
1.ALC Series Presses is one of the new generation of plate process and developed by Besco Machinery Limited ,The press is for cutting, punching, blanking, bending and light stretching work.
2.C-Type Steel-welded frame, high rigidity and less deformation Compact,wide body frame eliminating vibration for improved ide life and machine.
3. Rigid construction guarantees exact die mating,Six-side long rectangle guides of the slide with high moving precision and high accuracy, extending the service life of the die.
4. Highly advanced, rigidly supported gears, operate in oil bath without any noise saves space, reduces, shaft deflection, increases gear life.
5. High accuracy, high efficiency, simple and convenient operation, good performance, favorable price and best service.
 

ALC FEATURE

1.One-Piece Steel welded body, tempering treatment, accuracy and stability;
2.Vertical located crankshaft, compact structure;
3.The crankshaft undergoes grinding treatment after high frequency quenching;
4.Lengthened rectangular guideway with a surface of bronze plate;
5.Pneumatic dual balance cylinder, which balances the slide block and punch weight to reduce noise and impact;
6.PLC control and imported safety dual valve;
7.Dry clutch and hydraulic overload protector.
 

Product Parameters

 

SPECIFICATION

 

Item		ALC-110		ALC-160		ALC-200		ALC-250		ALC-315
Model		V	H	V	H	V	H	V	H	V	H
Drive type		Crank type		Crank type		Crank type		Crank type		Crank type
Forcing point		2		2		2		2		2
Frame type		One-piece steel welding body		One-piece steel welding body		One-piece steel welding body		One-piece steel welding body		One-piece steel welding body
Nominal capacity	Ton	110		160		200		250		315
Rated Tonnage Point	mm	5	3	6	3	6	3	7	3.5	7	3.5
Stroke	mm	180	110	200	130	250	150	280	170	280	170
Stable speed	s.p.m	35~65	50~100	30~55	40~85	25~45	35~70	20~35	30~60	20~35	30~50
Die Height	mm	400	435	450	485	500	550	550	605	550	605
Slide Adjustment	mm	100		100		120		120		120
Slide Area	mm	1400×500×70		1600×550×70		1850×650×95		2100×700×95		2100×700×95
Bolster Area	mm	1800×650×130		2000×760×150		2400×840×170		2700×900×170		2800×950×170
Main Motor	KW x P	14×4		15×4		18.5×4		22×4		30×4 +invertor
Air Pressure	kg/cm²	5~6		5~6		5~6		5~6		5~6
Presses Precision	----	Japan JIS class 1		Japan JIS class 1		Japan JIS class 1		Japan JIS class 1		Japan JIS class 1
Die Cushion type	----	Two plate & two cylinders		Two plate & two cylinders		Two plate & two cylinders		Two plate & two cylinders		Two plate & two cylinders
Die cushion Capacity	----	3.6×2		6.3×2		10×2		14×2		14×2
Die cushion Stroke	mm	70		70		80		100		120
Die Cushion work part dimension	mm	350×235×2		410×260×2		540×350×2		640×470×2		640×470×2
Color	----	Sand color		Sand color		Sand color		Sand color		Sand color

 

Power Press Double crank ALC series detailed:



Stamping Lines

Transmission control and brake systems:
1. The Press adopts the low inertia combined dry pneumatic friction clutch and brake from OMPI, Italy, Smoother press performance, easier maintenance, to ensure reliable safety and flexible action,Iow noise, long service life.
2. Driving gear is installed into the frame and gear is immersed in oil reservoir. Customer could choose Electromagnetic governor. which is stepless speed regulation within a certain range and enlarge the area of craf.
3. The press adopts hexahedral rectangle lengthen gib, which has high guiding precision and steady precision.
4.PLC from Omron electrical control system allows various auto-equipment reprogrammed accord-lng to different requirements and perform various functions,to ensure high reliability and high adaptability,
5. Use adopts dual valve from TACO, Japan, which can guarantee the safety and reliability of clutch.
6. Machine is with both hands button and foot switch to achieve continuous, single and inching practices.
7. Auto grease lubrication system,easy stroke adjustment mechanism increases press versatility tremendously.
8. Pneumatic dual balance cylinder, which balances the slide block and punch weight to reduce noise and impact;
9. The press adopts cam controller which be combined with proximity switch which will realize the synchronous detection and monitoring reliably.




 

 

Customized /new deisgned machine

 

Relative Products

 

Mold Design and Manufacturing

Mold Design & Manufacturing & Installation

The power press stamping molds/tools are including:

1. progressive die,

2. Stage mold (single stage mold),

3. Transfer mold (with transfer system)
 

(Power press + NC servo feeder + Progressive die )

What is the difference between progessive die, stage mold and transfer mold?

Continuous die (also known as progressive die, step die, mold, tools) refers to the press in a stroke, in turn in several different positions, at the same time to complete a number of procedures of the die. Blanking parts are gradually formed in the continuous die, continuous forming is a process method of process concentration, can make the edge cutting, incision, groove cutting, punching, plastic deformation, blanking and other processes in a mold to complete. According to the actual needs of stamping parts, according to a certain order arranged a number of stamping processes (called in the progressive die station) for continuous stamping. It can not only complete the blanking process, but also complete the forming process, and even the assembly process, many complex stamping parts that need multi-process stamping can be completely formed on a die, which provides favorable conditions for high-speed automatic stamping. It can be seen that the continuous die is a kind of punching die with many working stations and high efficiency.

 

Engineering mould (single working procedure mold/ single stage mold), is a single working position, single working procedure mould.It is characterized by a simple mold structure, the need for artificial or robotic arm assistance;So the relative production efficiency is low, mainly used for batch is not large, precision requirements are not high workpiece production.Due to the low cost of the engineering mould and the low requirement on the tonnage of the punch press, the engineering mould scheme is often preferred when making the mould scheme. However, with the continuous cost rising, the engineering mould will be gradually replaced by the continuous mould or transfer mould.

 

Multi-station transfer mold, generally refers to the use of special multi-station punch, by a number of engineering mold with a certain process connection according to the process sequence installation, a kind of mold delivered by the manipulator. The most important characteristics of the multi-station transfer die (1) in the use of multi-station punch;(2) Each station is a complete engineering model to complete a specific process. Each engineering mold (single station-mold) has a certain connection, each station mold can be adjusted independently, and the adjustment is generally not restricted by the front and back mold;(3) transmission mode: mechanical hand delivery.

 

Regular Mold Manufacturing parameters

Product Name	Precision metal progressive stamping dieprecision metal progressive stamping die
Material	SKD11,D9, Tungsten steel, Cr12 Mov
Standard	DIN GB ISO JIS BA ANSI
Design file format	dwg, dxf, step, x_t, top, igs
Tooling manufacturing cycle	3 weeks to 10 weeks
Forming way	Punching, blanking, bending, burning, deep drawing, forming, etc
Stamping parts	Aluminum, phosphor bronze,stainless steel,steel,alloy,copper,plastic etc
Parts machining equipment	Hot galvanized,Polish,Anodize,Sand blasting,Powder coating,Vacuum Plating,Nickel, Zinc, Chorme,Tin, Silver plating, gold-plated,imitation gold-plated,etc

Our produced products

Company Profile

About US

Our brand is KINGLAN, the main products we producing are pneumatic presses (20-2400T) and progressive die, laser tube cutting machine, feeder machine, and so on, which mostly used for metal piercing,drawing,forming,cutting,levelling and blanking.KINGLAN Company has more than 300 employees, and the college education accounted for 70%. In 2012, the company increased the investment of USD 100 million on the original basis, which enhanced the competitiveness, so that the products reached the top level in China. After continuous development, our current power press are also excellent in the world. Our technologists come from Japan,Germany, and Taiwan. At present,our quality customers includ GM, GREE,Ford,ZOTYEAUTO,VW,Midea,Vanward,Aux,ect.


 

FAQ

 

We could provide the whole line solution including power press, feeder and decoiler, mould, Iron-hand,etc.


To customers: Better quality, less trouble! Thanks!