| Customization: | Available |
|---|---|
| Type: | General Punching Machine |
| Punch Shape: | Open Punch |
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Mechanical arm/ Manipulator --Production line
Manipulator workshop
Customized /new deisgned machine
Design of Rotational Displacement Stamping Manipulator and Its Automatic Control System The traditional stamping process is very lagging,which mainly operates with manual stamping. As the way has low degree of automation and low efficiency,it developed a rotary robot which can achieve automatic production of stamping mechanical process. The core of the control system is the Surplus SPMC75F2213A microcontroller,and it achieves the automation of the production of stamping machinery,which also can be used by replacing various manipulator crawl to grab different products. The design improves the production efficiency significantly and the production process is more safe and reliable. Because metal stamping industries can produce other products or modify the production process simply by replacing the original mold,robots only need to develop new forms of gripper that adapt to the new workpiece,and the control system can be basically unchanged and thus in common use,so the set of control system can improve the product replacement rate and maintain the product leadership position in the market. All these make it extremely important for the industry.
(Three coordinate manipulator)
At present, the stamping industry is a very deep field involved in a field, has a wide range of applications, so there are many punching machine manufacturers, to use stamping manipulator manufacturers are also a lot, stamping manipulator basically stamping industry involved are can be used, stamping vigorous development due to the development of automobiles, aircraft and household appliances daily necessities. And stamping manipulator has been in many production enterprises in the stable molding, will completely replace the traditional processing technology. Precision Punch is generally suitable for multi-material products of medium-sized, continuous mold or single-project thin steel plate parts under the material, punching, folding, molding work, can be single-punch, continuous die manipulator connection or add transmission system operations.
Stamping manipulator can be widely used in a variety of mass production of metal sheet gold processing punching shears, forming, extension. such as traffic vehicles, watches, household appliances, stationery, hand tools, hardware, computers and other products processing. At the same time, can also be installed automatic feeding machine, engaged in automatic transfer of the entire production line processing. Can also be based on their own needs to choose CNC punch, pneumatic precision punch, three-round guide column high-speed precision punch or elbow type connecting rod type high-precision high-speed punch, and so on, each series of punch equipment in the hardware automation processing widely used, has been recognized by many enterprises.
Mold Design& Manufacturing
The power press stamping molds/tools are including:
1. progressive die,
2. Stage mold (single stage mold),
3. Transfer mold (with transfer system)
What is the difference between progessive die, stage mold and transfer mold?
Continuous die (also known as progressive die, step die) refers to the press in a stroke, in turn in several different positions, at the same time to complete a number of procedures of the die. Blanking parts are gradually formed in the continuous die, continuous forming is a process method of process concentration, can make the edge cutting, incision, groove cutting, punching, plastic deformation, blanking and other processes in a mold to complete. According to the actual needs of stamping parts, according to a certain order arranged a number of stamping processes (called in the progressive die station) for continuous stamping. It can not only complete the blanking process, but also complete the forming process, and even the assembly process, many complex stamping parts that need multi-process stamping can be completely formed on a die, which provides favorable conditions for high-speed automatic stamping. It can be seen that the continuous die is a kind of punching die with many working stations and high efficiency.
Engineering mould (single working procedure mold/ single stage mold), is a single working position, single working procedure mould.It is characterized by a simple mold structure, the need for artificial or robotic arm assistance;So the relative production efficiency is low, mainly used for batch is not large, precision requirements are not high workpiece production.Due to the low cost of the engineering mould and the low requirement on the tonnage of the punch press, the engineering mould scheme is often preferred when making the mould scheme. However, with the continuous cost rising, the engineering mould will be gradually replaced by the continuous mould or transfer mould.
Multi-station transfer mold, generally refers to the use of special multi-station punch, by a number of engineering mold with a certain process connection according to the process sequence installation, a kind of mold delivered by the manipulator. The most important characteristics of the multi-station transfer die (1) in the use of multi-station punch;(2) Each station is a complete engineering model to complete a specific process. Each engineering mold (single station-mold) has a certain connection, each station mold can be adjusted independently, and the adjustment is generally not restricted by the front and back mold;(3) transmission mode: mechanical hand delivery.
Regular Mold Manufacturing parameters
| Product Name | Precision metal progressive stamping dieprecision metal progressive stamping die |
| Material | SKD11,D9, Tungsten steel, Cr12 Mov |
| Standard | DIN GB ISO JIS BA ANSI |
| Design file format | dwg, dxf, step, x_t, top, igs |
| Tooling manufacturing cycle | 3 weeks to 10 weeks |
| Forming way | Punching, blanking, bending, burning, deep drawing, forming, etc |
| Stamping parts | Aluminum, phosphor bronze,stainless steel,steel,alloy,copper,plastic etc |
| Parts machining equipment | Hot galvanized,Polish,Anodize,Sand blasting,Powder coating,Vacuum Plating,Nickel, Zinc, Chorme,Tin, Silver plating, gold-plated,imitation gold-plated,etc |
Customer case
Our produced products
(Customized press machine worktable and mold)
Our technologists come from Japan,Germany, and Taiwan. At present,our quality customers includ GM, GREE,Ford,ZOTYEAUTO,VW,Midea,Vanward,Aux,ect.
Power presses are used to shear, punch, form, or assemble metals or other materials by using tools or dies attached to slides or rams. Used in large industries for heavy operations, power presses can be powered by pneumatic, hydraulic or mechanical means.
In all our years of manufacturing quality power presses and other power press products, we have made it our goal to put the customer first. We believe in offering the right solution to meet your needs, whether it is having the right parts to fix your existing machines, the presses you need at an affordable price, or the ongoing support to keep your machines in top condition.
Our goal is to provide our customers with the highest level of quality, whether it is in our power presses and other press designs, or in our customer service dealings with each customer. We have been in business for 20years, which makes us uniquely suited to meet the needs of our varied customers. Contact us today to learn more! Thanks!
Q: Are you a factory or trading company?
A: We are a factory which has been producing stamping machines for more than 35 years.
Guarantee period:
Our product quality guarantee period is 12 months from B/L date. During guarantee period, we will provide spare parts without any charge in case of quality discrepancy caused by us. If the malfunctions are caused by customers' incorrect operations, we will provide customers spare parts at cost price. We also can offer flexible extended warranties according to the actual situation.
After-sales services:
Our engineer can go to your factory for installation and showing operation details on condition of you provide the round-trip air tickets, visa formalities, food and accommodation. In turn, your engineers can come to our factory for learning the installation, operation and maintenance for free.
Why Choose Us:
1. We will run the machine for a few days, and use your materials to do the test. Only guarantee the machine shows best performance, and then we will ship out.
2. Our elite teams can provide you professional, customized, and all-round services around the clock.
How can we provide you efficient services (metal processing solution):
There are Three Steps as following:
1. Gather your requirements based on your real working situation.
2. Analyze your information and provide our feedback.
3. Offer options based on your specific needs. For instance, reg. standard products, we can offer professional recommendations; reg. non-standard products, we can offer professional designing.
Q1: What about the after-sale service and installation?
A3: We provide on-line guidance or filed service ---our engineers are available to service machinery overseas in if customers required of it.
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