Manipulator for Stamping Mold and Press Machine Whole Line Solution

• Customization: Available
• Type: General Punching Machine
• Punch Shape: Open Punch
• Slider Drive Mechanism: Crank Press
• Controlling Mode: CNC
• Automatic Grade: Automatic
• Power Source: Pneumatic
• Precision: High Precision
• Certification: CE, ISO 9001
• Condition: New
• Transport Package: Steel Pallet Wooden Pallet
• Trademark: KINGLAN
• Origin: China
• HS Code: 84624119
• Production Capacity: 500sets/PC

Product Description

ZHEJIANG JINAOLAN MACHINE TOOL CO.,LTD
ALC Series double crank mechanical press machine automatic production line

ALC110T, ALC160T, ALC200T, ALC260T, ALC315T
High quality power press machine --automatic production line

We desgin and manufacturing power press machine, with function excellent connect with:

- Decoiler&straightner + NC servo feeder
-Transfer system
-Robot
-Tools/Molds/Progressive die
- Production line complete solution
-Filed service /On line service
 

Pneumatic mechanical power press  ALC series 

1.One-Piece Steel welded body, tempering treatment, accuracy and stability;
2.Vertical located crankshaft, compact structure;
3.The crankshaft undergoes grinding treatment after high frequency quenching;
4.Lengthened rectangular guideway with a surface of bronze plate;
5.Pneumatic dual balance cylinder, which balances the slide block and punch weight to reduce noise and impact;
6.PLC control and imported safety dual valve;
7.Dry clutch and hydraulic overload protector.
 

SPECIFICATION

 

Item		ALC-110		ALC-160		ALC-200		ALC-250		ALC-315
Model		V	H	V	H	V	H	V	H	V	H
Drive type		Crank type		Crank type		Crank type		Crank type		Crank type
Forcing point		2		2		2		2		2
Frame type		One-piece steel welding body		One-piece steel welding body		One-piece steel welding body		One-piece steel welding body		One-piece steel welding body
Nominal capacity	Ton	110		160		200		250		315
Rated Tonnage Point	mm	5	3	6	3	6	3	7	3.5	7	3.5
Stroke	mm	180	110	200	130	250	150	280	170	280	170
Stable speed	s.p.m	35~65	50~100	30~55	40~85	25~45	35~70	20~35	30~60	20~35	30~50
Die Height	mm	400	435	450	485	500	550	550	605	550	605
Slide Adjustment	mm	100		100		120		120		120
Slide Area	mm	1400×500×70		1600×550×70		1850×650×95		2100×700×95		2100×700×95
Bolster Area	mm	1800×650×130		2000×760×150		2400×840×170		2700×900×170		2800×950×170
Main Motor	KW x P	14×4		15×4		18.5×4		22×4		30×4 +invertor
Air Pressure	kg/cm²	5~6		5~6		5~6		5~6		5~6
Presses Precision	----	Japan JIS class 1		Japan JIS class 1		Japan JIS class 1		Japan JIS class 1		Japan JIS class 1
Die Cushion type	----	Two plate & two cylinders		Two plate & two cylinders		Two plate & two cylinders		Two plate & two cylinders		Two plate & two cylinders
Die cushion Capacity	----	3.6×2		6.3×2		10×2		14×2		14×2
Die cushion Stroke	mm	70		70		80		100		120
Die Cushion work part dimension	mm	350×235×2		410×260×2		540×350×2		640×470×2		640×470×2
Color	----	Sand color		Sand color		Sand color		Sand color		Sand color

Stamping Lines

Transmission control and brake systems:
1. The Press adopts the low inertia combined dry pneumatic friction clutch and brake from OMPI, Italy, Smoother press performance, easier maintenance, to ensure reliable safety and flexible action,Iow noise, long service life.
2. Driving gear is installed into the frame and gear is immersed in oil reservoir. Customer could choose Electromagnetic governor. which is stepless speed regulation within a certain range and enlarge the area of craf.
3. The press adopts hexahedral rectangle lengthen gib, which has high guiding precision and steady precision.
4.PLC from Omron electrical control system allows various auto-equipment reprogrammed accord-lng to different requirements and perform various functions,to ensure high reliability and high adaptability,
5. Use adopts dual valve from TACO, Japan, which can guarantee the safety and reliability of clutch.
6. Machine is with both hands button and foot switch to achieve continuous, single and inching practices.
7. Auto grease lubrication system,easy stroke adjustment mechanism increases press versatility tremendously.
8. Pneumatic dual balance cylinder, which balances the slide block and punch weight to reduce noise and impact;
9. The press adopts cam controller which be combined with proximity switch which will realize the synchronous detection and monitoring reliably.

Customized /new deisgned machine



Manipulator /Robot / Transfer system

Mechanical arm/ Manipulator --Production line 

Manipulator workshop

Mold Design& Manufacturing

The power press stamping molds/tools are including:

1. progressive die,

2. Stage mold (single stage mold),

3. Transfer mold (with transfer system)



What is the difference between progessive die, stage mold and transfer mold?
 

Continuous die (also known as progressive die, step die) refers to the press in a stroke, in turn in several different positions, at the same time to complete a number of procedures of the die. Blanking parts are gradually formed in the continuous die, continuous forming is a process method of process concentration, can make the edge cutting, incision, groove cutting, punching, plastic deformation, blanking and other processes in a mold to complete. According to the actual needs of stamping parts, according to a certain order arranged a number of stamping processes (called in the progressive die station) for continuous stamping. It can not only complete the blanking process, but also complete the forming process, and even the assembly process, many complex stamping parts that need multi-process stamping can be completely formed on a die, which provides favorable conditions for high-speed automatic stamping. It can be seen that the continuous die is a kind of punching die with many working stations and high efficiency.

 

Engineering mould (single working procedure mold/ single stage mold), is a single working position, single working procedure mould.It is characterized by a simple mold structure, the need for artificial or robotic arm assistance;So the relative production efficiency is low, mainly used for batch is not large, precision requirements are not high workpiece production.Due to the low cost of the engineering mould and the low requirement on the tonnage of the punch press, the engineering mould scheme is often preferred when making the mould scheme. However, with the continuous cost rising, the engineering mould will be gradually replaced by the continuous mould or transfer mould.

 

Multi-station transfer mold, generally refers to the use of special multi-station punch, by a number of engineering mold with a certain process connection according to the process sequence installation, a kind of mold delivered by the manipulator. The most important characteristics of the multi-station transfer die (1) in the use of multi-station punch;(2) Each station is a complete engineering model to complete a specific process. Each engineering mold (single station-mold) has a certain connection, each station mold can be adjusted independently, and the adjustment is generally not restricted by the front and back mold;(3) transmission mode: mechanical hand delivery.

 

Regular Mold Manufacturing parameters

Product Name	Precision metal progressive stamping dieprecision metal progressive stamping die
Material	SKD11,D9, Tungsten steel, Cr12 Mov
Standard	DIN GB ISO JIS BA ANSI
Design file format	dwg, dxf, step, x_t, top, igs
Tooling manufacturing cycle	3 weeks to 10 weeks
Forming way	Punching, blanking, bending, burning, deep drawing, forming, etc
Stamping parts	Aluminum, phosphor bronze,stainless steel,steel,alloy,copper,plastic etc
Parts machining equipment	Hot galvanized,Polish,Anodize,Sand blasting,Powder coating,Vacuum Plating,Nickel, Zinc, Chorme,Tin, Silver plating, gold-plated,imitation gold-plated,etc

Customer case



Our produced products


(Customized press machine worktable and mold)

To Customers:

We could provide the whole line solution including power press, feeder and decoiler, molds, manipulator, robot Iron-hand,etc.

Our technologists come from Japan,Germany, and Taiwan. At present,our quality customers includ GM, GREE,Ford,ZOTYEAUTO,VW,Midea,Vanward,Aux,ect.

 

Power presses are used to shear, punch, form, or assemble metals or other materials by using tools or dies attached to slides or rams. Used in large industries for heavy operations, power presses can be powered by pneumatic, hydraulic or mechanical means.

 

In all our years of manufacturing quality power presses and other power press products, we have made it our goal to put the customer first. We believe in offering the right solution to meet your needs, whether it is having the right parts to fix your existing machines, the presses you need at an affordable price, or the ongoing support to keep your machines in top condition.

Our goal is to provide our customers with the highest level of quality, whether it is in our power presses and other press designs, or in our customer service dealings with each customer. We have been in business for 20years, which makes us uniquely suited to meet the needs of our varied customers. Contact us today to learn more! Thanks!

 

FAQ

Q: Are you a factory or trading company?
A: We are a factory which has been producing stamping machines for more than 35 years.
 

 

Guarantee period:
Our product quality guarantee period is 12 months from B/L date. During guarantee period, we will provide spare parts without any charge in case of quality discrepancy caused by us. If the malfunctions are caused by customers' incorrect operations, we will provide customers spare parts at cost price. We also can offer flexible extended warranties according to the actual situation.

After-sales services:
Our engineer can go to your factory for installation and showing operation details on condition of you provide the round-trip air tickets, visa formalities, food and accommodation. In turn, your engineers can come to our factory for learning the installation, operation and maintenance for free.

Why Choose Us:
1. We will run the machine for a few days, and use your materials to do the test. Only guarantee the machine shows best performance, and then we will ship out.
2. Our elite teams can provide you professional, customized, and all-round services around the clock.

How can we provide you efficient services (metal processing solution):
There are Three Steps as following:
1. Gather your requirements based on your real working situation.
2. Analyze your information and provide our feedback.
3. Offer options based on your specific needs. For instance, reg. standard products, we can offer professional recommendations; reg. non-standard products, we can offer professional designing.

Q1: What about the after-sale service and installation?
A3: We provide on-line guidance or filed service ---our engineers are available to service machinery overseas in if customers required of it.